Case Study
Tiran Gas Station
Tiran Gas Station case study for Sandwich Panel Systems, focused on engineering coordination, controlled execution, and project risk reduction.
Proof fields are intentionally pending until verified project records are available.
Project snapshot
Project challenge
A fast-track public gas station required durable sandwich panel roofing, efficient sequencing, waterproofing reliability, and clean finishing.
- Roof leakage
- Installation alignment errors
- Improper sealing execution
- Drainage inconsistencies
Engineering decision
SIPANEL supplied and coordinated an engineered sandwich panel roofing system optimized for rapid installation and long-term weather resistance.
Engineering teams optimized panel layouts, structural coordination details, fastening strategies, and drainage integration.
Selected system logic placeholder for Sandwich Panel Systems.
Coordination note pending verified shop drawings, procurement files, and site notes.
Execution detail
Installation sequence
Installation followed controlled sequencing, panel alignment checkpoints, fastening verification, and coordinated sealing execution.
Procurement control
Procurement control pending verified bill of materials and accessory scope.
Coordination with site team
Site coordination pending verified project communication records.
Quality checkpoints
- Drawing approval status pending
- Material and accessory list pending
- Installation inspection records pending
Technical proof gallery
Pending verified project data
Measured result
Pending verified project data
Risks controlled before publication
Roof leakage
Roof leakage was controlled through engineering review, coordinated detailing, and installation checkpoints.
Installation alignment errors
Installation alignment errors was controlled through engineering review, coordinated detailing, and installation checkpoints.
Improper sealing execution
Improper sealing execution was controlled through engineering review, coordinated detailing, and installation checkpoints.
Drainage inconsistencies
Drainage inconsistencies was controlled through engineering review, coordinated detailing, and installation checkpoints.
Related services and resources
Sandwich Panel Systems
Primary service category connected to this case study structure.
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- Challenge
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- Engineering decision
- Engineering teams coordinated full EPC delivery — from excavation and structural construction to sandwich panel envelope, internal partitions, and final readiness — within an emergency timeline.
- Result
- A fully operational 32-bed military hospital was delivered from excavation to readiness in less than 50 days during the COVID-19 emergency.
Ahvaz Airport Passenger Terminal
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- Challenge
- The main challenge was the curved front architectural feature, where the covering had to be bent in a perpendicular direction, making the execution technically difficult.
- Engineering decision
- Custom execution detailing, geometric control of the curved form, and precise coordination between substructure, aluminium panels, and ZIP-TECH system.
- Result
- Successful execution of 4,000 m² of ZIP-TECH and aluminium cladding while preserving the curved architectural form and final visual quality.
Mehrabad Airport Aircraft Hangar
Tehran, Iran
- Challenge
- The main challenge was the severe curvature of the structure and the need for accurate sandwich panel installation over a continuous curved geometry.
- Engineering decision
- Precise coordination between the space frame, substructure, and panel installation sequence to preserve the curved form and avoid visual breaks.
- Result
- Successful execution of 5,000 m² of sandwich panel covering while maintaining the geometric continuity of the curved surface.
Mahshahr Taxi Parking Facility
Bandar Mahshahr, Khuzestan, Iran
- Challenge
- A coastal parking facility required sandwich panel coordination, controlled rainwater drainage, waterproofing continuity, and corrosion-resistant detailing.
- Engineering decision
- Engineering teams optimized drainage slopes, gutter positioning, downspout coordination, and sandwich panel alignment.
- Result
- A durable sandwich panel roofing system was delivered with reliable rainwater management, long-term weather protection, and controlled drainage performance.
Kermanshah Industrial University Petroleum Faculty
Kermanshah, Iran
- Challenge
- The key challenge was designing facade connections so that structural movement during earthquakes would not damage or break the glass panels.
- Engineering decision
- Connection details were engineered to accommodate relative structural displacement and reduce stress transfer to the glass facade.
- Result
- Successful execution of approximately 1,000 m² of glass facade, which reportedly performed without glass damage during the Kermanshah earthquake in the 1390s Solar Hijri decade.
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